Choosing the Right Custom Flag Printing Method

A Guide from Gates Flag & Banner

At Gates Flag & Banner, we believe your flag should be as unique as the values, story, or organization it represents. That’s why we offer several custom printing and crafting methods to bring your vision to life—each tailored for different uses, durability needs, and aesthetic preferences.

Here’s a breakdown of the four primary techniques we use for custom flag production and guidance on which method might be the best fit for your specific needs.

1. Digital Print

Best for: Full-color designs, budget-conscious orders, outdoor use

If you're looking for the most affordable and versatile option, digital printing is the way to go. We use a high-quality 8-color printing system that delivers rich, vibrant colors—perfect for logos, gradients, and detailed artwork.

One of the biggest benefits? You get full-color printing at no additional cost. That means whether your flag features a simple two-tone design or a full-color photo, you’ll pay the same.

Digitally printed flags typically hold up well outdoors (depending on conditions), they’re a great choice for promotional events, seasonal displays, or flags that get rotated frequently.

2. Appliqué

Best for: High-wind environments, marine use, simple logos or text

Looking for durability with a handmade touch? Our appliqué flags are cut from vibrant nylon fabric and sewn onto a base of nylon or polyester. This traditional method results in a sturdy, high-quality flag that performs exceptionally well in high-wind areas, such as marinas or open fields.

Because the design is stitched rather than printed, we recommend appliqué for simple shapes, bold text, and strong color contrasts. It’s a top choice for boaters, schools, and civic organizations that need a flag that’s both functional and long-lasting.

3. Dye Sublimation

Best for: Detailed indoor flags, ceremonial use, crisp image reproduction

Dye sublimation is your go-to if you need high-definition image quality for indoor or ceremonial flags. This technique allows for fine details and subtle gradients, making it perfect for police academies, military units, and other institutions that demand precision.

Sublimation flags aren’t designed for heavy outdoor use but can be used for short-term display. But when it comes to displaying your seal, emblem, or insignia with clarity and pride indoors, this is the superior choice.

4. Embroidery

Best for: Parade flags, indoor displays, vintage appeal

For a timeless, elegant finish, nothing beats embroidery. Using traditional thread-and-needle craftsmanship, we create richly textured flags that look just as impressive up close as they do from a distance.

Embroidery is available in double-sided formats or with a backliner—but not in single/reverse layouts. These flags are designed strictly for indoor or parade use. They’re a favorite among government agencies, heritage organizations, and anyone looking to showcase tradition with every stitch.

So, Which Flag Printing Method Is Right for You?

Here’s a quick reference based on your needs:

Whether you need a flag for your yacht, a parade, your city hall, or your backyard—Gates Flag & Banner has the tools, talent, and techniques to make your custom flag stand out. Still unsure which method fits best? Give us a call—we’re always happy to help you fly your flag with pride.